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mk3:hvrelaywirring

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mk3:hvrelaywirring [2025/04/07 15:12] – angelegt grnbms_techmk3:hvrelaywirring [2025/06/25 09:54] (aktuell) – [Relay Control] grnbms
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 ==== High Voltage Relay Wiring – with Precharge ==== ==== High Voltage Relay Wiring – with Precharge ====
 +
 +⚠️ **Disclaimer – Safety First!** \\
 +The wiring diagrams and connection examples provided here are **suggestions only** and may not cover all edge cases or safety requirements.\\
 +All high-voltage components must be installed and verified by a **qualified electrician** or professional installer.\\
 +Incorrect wiring or misuse can lead to **severe damage, fire, or personal injury**.\\
 +The manufacturer assumes **no liability** for damages resulting from improper installation or handling.
  
 Below is the recommended HV wiring setup for systems using **3 relays** and **precharge functionality**: Below is the recommended HV wiring setup for systems using **3 relays** and **precharge functionality**:
  
-{{false?nolink&|Relay Wiring Diagram}}+{{:mk3:screenshot_2025-04-07_170957.png?740x358}}
  
 === 🧩 Components: === === 🧩 Components: ===
  
-  *+  * **HV Battery:**  Provides the main power 
 +  * **HV Fuse:**  Protects the system from overcurrent 
 +  * **HV Relays (3 total):** 
 +      * **Precharge Relay:**  Connects via precharge resistor to slowly charge input capacitors 
 +      * **Positive Relay:**  Main high-side connection to the load 
 +      * **Negative Relay:**  Switches the low side (Battery -) 
 +  * **Precharge Resistor:**  Limits inrush current when first connecting to the inverter 
 +  * **Current Shunt:**  Measures total current flow 
 +  * **Inverter / Load:**  Final consumer of the HV power 
 +  * **Chassis connection (''E''  pin):**  Must be connected to battery chassis – ideally with 2 separate wires 
 +=== 🔌 BMS HV Connector Pins: ===
  
-**HV Battery:**  Provides the main power +  * **B+ / B-:**  Connect directly to the battery 
-  *+  * **O+ / O-:**  Connected after the relays, represents the //output side// 
 +  * **E:**  Earth/Chassis connection 
 +''⚠️ Important: The **precharge path**  must always lead through the shunt to ensure current measurement during precharge. The **positive and negative relays**  must remain **open**  during precharge phase and close only after precharge completes.''
  
-**HV Fuse:**  Protects the system from overcurrent +👉 This wiring ensures proper current monitoring and safe soft-start of the system.
-  *+
  
-**HV Relays (3 total):** +==== Relay Control ====
-      *+
  
-**Precharge Relay:**  Connects via precharge resistor to slowly charge input capacitors +The GRNbms MK3 directly controls all three HV relays using integrated 12 V outputs.\\ 
-      *+Each relay is connected via its **dedicated connector**:
  
-**Positive Relay:**  Main high-side connection to the load +   * **HV Relay Positive** 
-      *+  * **HV Relay Negative** 
 +  **HV Relay Precharge** 
 +=== Requirements: ===
  
-**Negative Relay:**  Switches the low side (Battery -) to GND +  Relays must have a **12 V coil*
-  *+  * **No external power supply**  is needed – the BMS provides the 12 V directly 
 +  * Each output is internally protected and current-limited
  
-**Precharge Resistor:**  Limits inrush current when first connecting to the inverter +👉 We recommend using relays with economizer to avoid unnecessary load on the BMS power supply
-  *+
  
-**Current Shunt:**  Measures total current flow +''✅ Just plug in your relays – the BMS handles power and timing automatically''
-  * +
- +
-**Inverter / Load:**  Final consumer of the HV power +
-  * +
- +
-**Chassis connection (''E''  pin):**  Must be connected to battery chassis – ideally with 2 separate wires +
-=== 🔌 BMS HV Connector Pins: === +
- +
-  * +
- +
-**B+ / B-:**  Connect directly to the battery +
-  * +
- +
-**O+ / O-:**  Connected after the relays, represents the //output side// +
-  * +
- +
-**E:**  Earth/Chassis connection +
-''⚠️ Important: The **precharge path**  must always lead through the shunt to ensure current measurement during precharge. \\ The **positive and negative relays**  must remain **open**  during precharge phase and close only after precharge completes.'' +
- +
-👉 This wiring ensures proper current monitoring and safe soft-start of the system.+
  
  
mk3/hvrelaywirring.1744038771.txt.gz · Zuletzt geändert: 2025/04/07 15:12 von grnbms_tech